Difference between revisions of "Dragon A400 Side Offsets Calibration"

From Bend-Tech 7x Wiki
Jump to: navigation, search
Line 14: Line 14:
  
  
'''2.''' In the '''Advanced''' tab, select the '''Calibrate''' option under the Side Offsets section at the bottom of the window.
+
==='''2.'''===
 +
In the '''Advanced''' tab, select the '''Calibrate''' option under the Side Offsets section at the bottom of the window.
  
  
Line 20: Line 21:
  
  
'''3.''' The first screen is available to '''Disable''' any previously entered material side offsets (as an option) before continuing with the calibration. click '''Next''' to start the calibration process.
+
==='''3.'''===
 +
The first screen is available to '''Disable''' any previously entered material side offsets (as an option) before continuing with the calibration. click '''Next''' to start the calibration process.
  
  
Line 26: Line 28:
  
  
'''4.''' On this screen, you will be prompted to select your machine (usually named for its serial number) before continuing. Once the proper machine is selected, click the '''Next''' button.
+
==='''4.'''===
 +
On this screen, you will be prompted to select your machine (usually named for its serial number) before continuing. Once the proper machine is selected, click the '''Next''' button.
  
 
[[File:Side_Offsets_Calib4(1).png]]
 
[[File:Side_Offsets_Calib4(1).png]]
  
  
'''5.''' Now, ensure that your machine is turned on and click the '''Start Mach''' button on the screen to turn on the Mach 3 software, or, in the case that it is already turned on, the calibration screen will acknowledge this and continue to the next step in the calibration process.
+
==='''5.'''===
 +
Now, ensure that your machine is turned on and click the '''Start Mach''' button on the screen to turn on the Mach 3 software, or, in the case that it is already turned on, the calibration screen will acknowledge this and continue to the next step in the calibration process.
  
 
[[File:Side_Offsets_Calib4(2).png]]
 
[[File:Side_Offsets_Calib4(2).png]]
  
  
'''6.''' The calibration window will appear and instruct you to home your machine before continuing. Once it is completely home, the green lettering will disappear and you are free to click the '''Next''' button.  '''IMPORTANT: Make sure the front gate is positioned to its HOME position before continuing.'''  
+
==='''6.'''===
 +
The calibration window will appear and instruct you to home your machine before continuing. Once it is completely home, the green lettering will disappear and you are free to click the '''Next''' button.  '''IMPORTANT: Make sure the front gate is positioned to its HOME position before continuing.'''  
  
  
Line 42: Line 47:
  
  
 
+
==='''7.'''===
 
+
Now, you will be prompted to indicate the length of the tubing by entering it into the provided value field, then click the '''Begin Load''' button to bring the chuck trolley to its load position for this length tube. Proceed to load the material and click the '''Next''' button once you've done so.
'''7.''' Now, you will be prompted to indicate the length of the tubing by entering it into the provided value field, then click the '''Begin Load''' button to bring the chuck trolley to its load position for this length tube. Proceed to load the material and click the '''Next''' button once you've done so.
 
 
   
 
   
  
Line 50: Line 54:
  
  
'''8.''' Obtain a dial indicator for the following steps. Proceed by placing the dial indicator on a surface that is considered '''constant''' (like the machine's beak/part catcher) and then set the indicator as shown in the picture and '''zero''' it out to start.
+
==='''8.'''===
 +
Obtain a feeler gauge for the following steps. For our purposes, we will refer to this top side of the material as '''(Side A)'''. Select the '''Move Torch''' button in this window and proceed to using the feeler gauge to judge the exact height of the torch tip from the top dead center of the material's surface. Indicate the gap distance in the value field provided and select the '''Next''' button.
  
 +
The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.
  
 
[[File:Side_Offsets_Calib6.png]]
 
[[File:Side_Offsets_Calib6.png]]
  
  
'''9.''' In this step you will rotate the tube 90 degrees as shown in the picture making sure not to move the dial indicator and take a new reading on this next face of the tubing. The reading should be entered into the value field below. (This can be a positive or negative value).
+
==='''9.'''===
 +
In this step the gate should be rotated to the orientation shown in the picture (90 degrees from home). You will then take a new reading with the feeler gauge on this next face of the tubing '''(Side B)'''. The reading should be entered into the value field below. Then, click the '''Next''' button.
  
 +
The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.
  
 
[[File:Side_Offsets_Calib7.png]]
 
[[File:Side_Offsets_Calib7.png]]
  
  
'''10.''' Rotate the tubing an additional 90 degrees (180 from home now) and take another reading from the dial indicator on side 3 of the tubing. The reading should be entered into the value field below. (This can be a positive or negative value).
+
==='''10.'''===
 
+
180 degrees from home now you will take another reading from side 3 of the tubing '''(Side C)'''. The reading should be entered into the value field below. Then, click the '''Next''' button.
  
 +
The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.
  
 
[[File:Side_Offsets_Calib8.png]]
 
[[File:Side_Offsets_Calib8.png]]
  
  
'''11.''' Rotate the tube a final 90 degrees and input the distance read from the dial indicator once again. (This can be a positive or negative value).  
+
==='''11.'''===
 +
270 degrees from home now you will take a final feeler gauge reading and input the distance once again for '''(Side D)'''. Then, click the '''Next''' button.
  
 +
The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.
  
 
[[File:Side_Offsets_Calib9.png]]
 
[[File:Side_Offsets_Calib9.png]]
  
  
'''12.''' Now, rotate the gate to its '''home position''' once again, reset the dial indicator located at the top side of the material and '''zero''' it out here and enter '''0''' in the input field before continuing to the next step.
+
==='''12.'''===
 +
Now, with the gate rotated to its '''home position''' once again '''(Side A)''', reset the dial indicator located at the top side of the material and '''zero''' it out here and enter '''0''' in the input field before continuing to the next step.
  
  

Revision as of 13:05, 10 November 2017

Dragon A400 Side Offsets Calibration

This calibration is still in its testing phase and will be ready for use in Dragon A400 version 1.07.13.

This calibration is meant for Dragon A400 users experiencing differences in cutting height due to front gate offset issues while running square and rectangular tubing only.

1.

If you require a way to calibrate based on your tubing, the option is here for you located in the Tube/Pipe Library under the Advanced tab. You will have to select a square or rectangular tubing from the material list in order to change to the Advanced tab.


Side Offsets Calib1.png

Side Offsets Calib2.png


2.

In the Advanced tab, select the Calibrate option under the Side Offsets section at the bottom of the window.


Side Offsets Calib3.png


3.

The first screen is available to Disable any previously entered material side offsets (as an option) before continuing with the calibration. click Next to start the calibration process.


Side Offsets Calib4.png


4.

On this screen, you will be prompted to select your machine (usually named for its serial number) before continuing. Once the proper machine is selected, click the Next button.

Side Offsets Calib4(1).png


5.

Now, ensure that your machine is turned on and click the Start Mach button on the screen to turn on the Mach 3 software, or, in the case that it is already turned on, the calibration screen will acknowledge this and continue to the next step in the calibration process.

Side Offsets Calib4(2).png


6.

The calibration window will appear and instruct you to home your machine before continuing. Once it is completely home, the green lettering will disappear and you are free to click the Next button. IMPORTANT: Make sure the front gate is positioned to its HOME position before continuing.


Side Offsets Calib5(1).pngSide Offsets Calib5a.png


7.

Now, you will be prompted to indicate the length of the tubing by entering it into the provided value field, then click the Begin Load button to bring the chuck trolley to its load position for this length tube. Proceed to load the material and click the Next button once you've done so.


Side Offsets Calib5.png


8.

Obtain a feeler gauge for the following steps. For our purposes, we will refer to this top side of the material as (Side A). Select the Move Torch button in this window and proceed to using the feeler gauge to judge the exact height of the torch tip from the top dead center of the material's surface. Indicate the gap distance in the value field provided and select the Next button.

The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.

Side Offsets Calib6.png


9.

In this step the gate should be rotated to the orientation shown in the picture (90 degrees from home). You will then take a new reading with the feeler gauge on this next face of the tubing (Side B). The reading should be entered into the value field below. Then, click the Next button.

The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.

Side Offsets Calib7.png


10.

180 degrees from home now you will take another reading from side 3 of the tubing (Side C). The reading should be entered into the value field below. Then, click the Next button.

The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.

Side Offsets Calib8.png


11.

270 degrees from home now you will take a final feeler gauge reading and input the distance once again for (Side D). Then, click the Next button.

The torch should now raise and the chuck will rotate exactly 90 degrees for use on the next step.

Side Offsets Calib9.png


12.

Now, with the gate rotated to its home position once again (Side A), reset the dial indicator located at the top side of the material and zero it out here and enter 0 in the input field before continuing to the next step.


Side Offsets Calib10.png


13. Rotate the tube 90 degrees as shown in the picture making sure not to move the dial indicator and take a new reading on this next face of the tubing. The reading should be entered into the value field below. (This can be a positive or negative value).


Side Offsets Calib11.png


14. Rotate the tubing an additional 90 degrees (180 from home now) and take another reading from the dial indicator on side 3 of the tubing. The reading should be entered into the value field below. (This can be a positive or negative value).


Side Offsets Calib12.png


15. Rotate the tube a final 90 degrees and input the distance read from the dial indicator once again. (This can be a positive or negative value).


Side Offsets Calib13.png


16. This screen will show your newly complete calibration values for the material and will be applied to any new project made with this material.


Side Offsets Calib14.png

Side Offsets Calib15.png